This page will show you how to make a nylon rope whip. The whip I will be making is a 4-strand, 4-foot signal whip. The techniques used here can be applied to make whips of different lengths and numbers of strands.
The first thing you need to do is cut your rope to the correct lengths. For a 4-foot whip, you will need 4 strands. The strands need to be cut at different lengths because the outer strands travel a greater distance than the inner strands as they wrap around the whip body.
Cut your strands as follows: 2 strands at 30 feet each, and 2 strands at 25 feet each. After cutting, use a lighter to melt the ends of each strand to prevent fraying.
The handle is the foundation of your whip. It needs to be stiff enough to give you control, but not so stiff that it is uncomfortable to hold. A good handle length is about 10–12 inches.
To make the handle, take one of your longer strands and fold it in half. This fold will become the top of your handle. Wrap the handle tightly with electrical tape or hockey tape, starting from the top and working your way down about 10–12 inches.
You can also make a corset-style handle by wrapping the tape in a criss-cross pattern. This gives the handle a more decorative look and can also provide a better grip.
Now comes the fun part — braiding! Start with your 4 strands hanging down from the handle. Label them A, B, C, and D from left to right.
The basic braid pattern is: take the rightmost strand and weave it over, under, and over the remaining strands. Then take the leftmost strand and weave it under, over, and under. Repeat this pattern, always working from the outside in.
2-Strand Braid (A & B)
3-Strand Braid (A, B & C)
4-Strand Braid (A, B, C & D)
5-Strand Braid (A, B, C, D & E)
As you braid, keep the tension even and consistent. The braid should be tight but not so tight that it distorts the shape of the whip. As you get further from the handle, gradually drop strands to taper the whip.
The popper is the cracker at the end of the whip that makes the loud crack sound. It is made from a short length of thin nylon string or paracord inner strands.
Cut a piece of thin nylon string about 18 inches long. Fold it in half and tie an overhand knot about 2 inches from the fold. Thread the loose strands through the end of the whip braid and tie them off securely. Trim any excess and melt the ends with a lighter.